Landfill Gas & Municipal Flow MetersLandfill gas (LFG) is produced by the decomposition of organic material in landfills. It is a mixture of gases that are required to be monitored and reported. Additionally, methane emissions from landfills represent an opportunity to capture and reuse a significant source of energy. Accurately measuring these flows is critical to meeting process efficiencies, cost reduction goals and reporting requirements.
Municipal Solid WasteThe EPA issued Rule 40 CFR Part 98 in October 2009 that requires greenhouse gas emissions from large sources and suppliers in the United States to be accurately reported in order to collect accurate emissions data to help in making important policy decisions. According to the EPA, by 2012 municipal solid waste (MSW) landfills followed only industry and agriculture as significant sources of human-related methane emissions in the United States, accounting for almost 20% of these emissions.
When municipal solid waste is first deposited in a landfill, it undergoes an aerobic (with oxygen) decomposition stage and very little methane is generated. However, this usually changes in less than 1 year of operation. Anaerobic conditions (without oxygen) develop and methane-producing bacteria begin to decompose the waste, generating increasing amounts of methane. Methane (60–70%) and carbon dioxide (30–40%) comprise the majority of most landfill gas with additional trace amounts of nitrogen, oxygen and other gases. Although methane doesn’t last as long in the atmosphere as CO2 does, it is a dangerous greenhouse gas with a global yearly warming potential that is 25 times greater than that of CO2.
Energy ProductionInstead of allowing the LFG to escape into the environment, it can be collected and used as an important and convenient energy source. By using the collected LFG, municipalities are eliminating odors and reducing other hazards associated with the LFG emissions. At the same time, they are preventing methane from entering the atmosphere, limiting its contribution to local smog and global climate change.
As LFG is extracted from landfills, typically using a series of wells and a blower/flare (or vacuum) system, it is directed to a central point where it is processed and treated for its particular intended use. Then the gas is flared, used to power turbines that generate electricity, replace fossil fuels in industrial and manufacturing operations, or potentially upgraded to higher quality gas that may be used directly or further processed into an alternative vehicle fuel. The accurate measurement of the LFG flow is a critical aspect of any of these efforts.
Potential points of measurement between the landfill and the cogeneration plant are:
Constant temperature thermal mass flow meters, such as those produced by EPI, operate on the principle of thermal dispersion or heat loss from a heated Resistance Temperature Detector (RTD) to the flowing gas. Two active RTD sensors are operated in a balanced state. One acts as a temperature sensor reference; the other is the active heated sensor. Heat loss to the flowing fluid tends to unbalance the heated flow sensor and it is forced back into balance by the electronics. With this method of operating the constant temperature sensor, only the skin temperature is affected by the fluid flow heat loss. This allows the sensor core temperature to be maintained and produces a very fast response to fluid velocity and temperature changes. Additionally, because the power is applied as needed, the technology has a wide operating range of flow and temperature. The heated sensor maintains an index of overheat above the environmental temperature sensed by the unheated element. The effects of variations in density are virtually eliminated by molecular heat transfer and sensor temperature corrections.
Specifying the RequirementsA number of factors must be considered when selecting and specifying any instrumentation and this is true for thermal mass flow meters to be used in LFG systems. To specify the best configuration, you must determine:
What are the flow measurement conditions, such as the minimum and maximum flow rates to be measured, the process pipe size, and the gas temperature and line pressure?
Where will the flow meter be installed and what is the piping configuration upstream and downstream of that location?
Is there moisture present at the point of measurement?
Master-Touch™ thermal flow meters comply with the requirements of 40 CRF 98.34 (c)(1). They are calibrated in our own NIST-traceable facility using CH4/CO2 gas mixtures for the best accuracy. Our flow meters provide real-time mass flow measurement and totalization for continuous LFG flow monitoring. In addition, Master-Touch™ flow meters can store as many as four independent flow ranges for multiple gas mixtures and have two fully-programmable relays for a variety of notification functions and/or pulsed totalization of flow. A variety of sizes and configuration are available to meet virtually any installation requirement.